TIMING
Now for the fun part. If you are installing a C.H. Ignition
system with the CTC and are satisfied with the way your engine currently
runs at
full throttle, you will just need to lock your timing plate
at the full throttle position.
The easiest way to lock the timing plate is to drill (#36
drill) into the side of the plate and tap for a 6/32 set screw. It is better to pull
off the prop hub and timing
plate to do this, but you don't have to. Just drill straight
in until the drill bit touches the aluminum timing plate bushing. Now run in a bottoming tap
in until it stops.
Be careful and do not strip the threads. Now you tighten the
set screw and material at the bottom of the hole will lock the timing plate.
If you would want to go back to the throttle coupled system
you will have to remove the timing plate and clean things up as the timing plate
will probably bind up even
when you loosen the screw. You can use a bolt in place
of a set screw. If you do not have a tap you can drill a hole and use a sheet metal screw.
Just screw it in and
lock the plate.
If your engine is set-up with a TCSA mechanical system or you need to set the timing for your CTC equipped engine just follow these steps to set timing.
To install the CTC module, just unplug the pulse switch and plug the CTC
between the pulse switch and the ign box. The Deans plugs
are correct for a C.H.
Ignition. That is all there is to installing
the CTC module.
If you have a C.H. Electronics ignition module with the CTC built-in, just plug it in the same way you would an ignition for a TCSA equipped engine.
The CTC module or the complete ignition module can be wrapped
in foam and tied
down.
For an engine using TCSA. set the timing to 28-32 deg Before Top
Dead Center (BTDC) at full throttle and 2-8 deg BTDC at
idle.
This is approximately 26
degrees of total movement. To adjust the amount of movement,
move the push rod in or out on the bell crank. To adjust the timing, change the
length of the pushrod.
For an engine using a CTC equipped ignition set the timing by at 28-32 degrees BTDC.
Most of the Sachs engine builders have settled on 30 degrees BTDC.
Ask us about other engine recommendations. The setting depends somewhat on fuel altitude and outside temp.
The only way to set timing accurately is with a degree wheel.
A degree wheel print-out link is at the end of this page.
Buy a 6 inch protractor and a paper clamp at your local discount store.
Drill
the protractor for your prop
shaft then cut out and glue
the degree wheel to the
protractor.
You can also use a piece of lite-ply or what
ever you have around the shop.
Attach a pointer to the clamp. Now you have a timing kit.

Here is another way I have found TDC for many years. Leave the spark plug
in and bring the engine up on compression, let the compression
bleed off, on some
engines you may have to loosen the spark plug a little.
You will notice you have about thirty degrees of free travel as the engine toggles back
and fourth past TDC
right in the center of this free travel is T.D.C. With the timing
pointer clamped onto to a cyl head, set the degree wheel so that the free travel
at TDC is equal on both
sides of zero on the timing plate.
We have found the average engine to have about 20
to 30 degrees of free travel, if there is more than this check your engine. Do this several
time to make sure your
pointer is on the zero mark when the engine is exactly
on TDC.
Keep in mind the pointer and zero degrees do not have to be set at the top of the engine, this is only a reference.
Making sure you do not disturbed you timing pointer, put a spark plug in
the plug cap, ground the plug, hook up the ignition and turn
it on. Turn the engine over
and make sure you have a spark at the plug. Turn
the engine slowly and see when the ignition is firing. Set the correct timing by moving the
timing plate.
DO NOT RUN THE ENGINE WITH THE DEGREE WHEEL INSTALLED.
Now set up and start your engine. Observe all Warnings and Safety Precautions and use a helper to restrain your airplane.
We should always wear a heavy glove when starting model engines, as we
do not heal up a fast as we used to. Keep in mind any engine
with the right (or wrong
conditions) can hurt you.
Let your engine warm up and bring it up to full throttle
and hold this setting for at least thirty seconds. You may have to set your carb a
little richer on the low needle
to get the correct throttle response. Now tach your engine
at fun throttle. Record this figure.
If your R.P.M. is O.K Leave as is and go fly.
When you have your engine set where you want it check the timing with a degree wheel and record this for future reference.
If you want, we will set up your engine with the CTC and test run for best performance for $35.00 service charge plus handling. This is labor only and does